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Industrial Lighting Maintenance Tips

Quality, effective industrial lighting is an essential component of operations. Without it, productivity will be greatly diminished, tremendous amounts of energy will be wasted on efficient lighting, and it could even be a safety hazard. One of the best things any industrial facility manager or owner can do is invest in a high-quality, energy-efficient, intuitive lighting system. Though there is an obvious initial investment, it will provide great ROI immediately and over time. Additionally, proper maintenance will improve energy efficiency and ultimately save money by preventing big, costly problems from arising. Below, we have included some of the most important industrial lighting maintenance tips to help you run a more efficient industrial facility and extend the life of your lighting system.

Industrial Lighting Maintenance Tips

  • Create a maintenance schedule with a checklist so that it is easy to see what has been maintained and when. This reduces redundancy while ensuring important aspects of maintenance are not missed.
  • Routinely clean fixtures and bulbs (1-2 timers per month) as dust buildup can reduce energy efficiency and shorten the lifespan of your equipment.
  • Always check fixtures to ensure the correct bulb wattage is being used for the fixture.
  • Schedule annual or semi-annual professional lighting inspections that check things like electrical wiring to prevent potential safety hazards and get recommendations for any necessary improvements.
  • Never ignore something that is broken – at best it will reduce energy efficiency and diminish the aesthetic appearance of your facility – at worst it could be a major safety hazard and liability.
  • Consider hiring a professional electrician for all routine lighting maintenance and inspections to ensure they are completed safely and properly by a knowledgeable and experienced professional.

What are the fundamentals of industrial lighting?

Focus on the future

When it comes to commercial lighting, businesses need to bear the upfront costs to prevent any expensive requirements in near future. This is important because most facilities need illumination all day. Valuable inventories need constant lighting with optimal brightness settings. Therefore, consider the long-term costs of high usage before making any final decisions. Some LED lightings can last up to several decades. Their increased efficiency and lifespan come at a considerable investment.

Heat factors

Most commercial light bulbs tend to produce significant heat. The high-temperature levels could cause eyestrain for employees or damage any inventory materials. Such problems are quite common in CFL lights when they are placed in close proximity. Depending on the type of needs, businesses can use LED lights that provide less significant heat levels. Some fixtures even come with climate control settings to adjust the level of heating. It helps to protect heat-sensitive products at a facility.

Aesthetics

Standard light bulbs are either yellow or mild orange in color. They are good at setting a serene mood. The mellow tone hues may prove ideal for industries without any special considerations. However, there are other versatile options in the market like fluorescent and LED. These fixtures produce hues that are blue or white in color. This hue setting remains a popular choice for industrial and commercial needs. Moreover, the lighting fixtures don’t produce any buzzing or humming noise like conventional bulbs. Businesses can consider them as an alternative to other traditional bulbs.

Environmental factors

Every business strives to be eco-friendly with their office supplies. Staying conscious of environmental factors may help to limit toxic chemical usage and the impact of such materials on the environment. LEDs are a great choice for environmentally-focused industries. These bulbs are recyclable. They don’t emit any harmful radiation that could have a negative impact on the ecosystem.

How to choose lights for extreme conditions?

Dust and debris

Industrial lights are rated in Ingress protection codes. Lights with the rating of IP67 or above can resist water and dust better. Therefore, these are ideal choices for facilities that are susceptible to excessive dust. Similarly, products with the rating of IP68g can resist oil and water, along with high-pressure elements.

Vibration

Lighting fixtures in industrial settings are also affected by excessive vibration levels. These vibrations are coming from grinding equipment and other heavy machinery. Constant exposure to vibration can reduce the lifespan of light bulbs. Therefore, choose fixtures that can resist heavy vibration levels and physical impact better.

Temperature

Extreme ambient temperatures are common around industrial facilities. LEDs perform better in such conditions as they can withstand extreme cold and hot temperatures. If necessary, businesses can also use high-grade dampening materials to dissipate excessive temperature levels.

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